Leaders in Boiler & Co-Generation Technology in Pune.

High Pressure Boiler Manufacturers in India

High Pressure Boiler Manufacturers in India

Raj Boilers is a leading high pressure boiler manufacturers, dealers, suppliers, and traders in India. Focusing on innovative engineering and nature-friendliness, our High Pressure Steam Boilers, Industrial Steam Boilers, and Commercial Boilers are engineered with performance and durability in mind.

Working Principle

High Pressure Boiler is a method of generating high-pressure steam through external heat assistance where water is passed through high-pressure boiler tubes in a highly compressed state. The produced steam is utilised for the purpose of operating turbines, mechanical apparatus, or process apparatus in industries. With improved water-tube boiler technology and computerized control systems, our boilers ensure high thermal efficiency, safety, and constant pressure control.

Types of High Pressure Boilers

A prominent high-pressure boiler manufacturer in India, we are supplying the finest quality high-pressure boilers like:

  • Water-Tube Boilers Water-tube boilers make use of water circulating in the tubes while the outer burning gases warm them to generate high-pressure steam economically. Computerisation, corrosion-resistant tubes, and heat recovery systems are enabled in present water-tube boilers to give maximum output at minimum emissions. Fire-tube boilers can be employed in process industries with consistent steam demand such as refineries, powerhouses, and big factories.
  • Fire-Tube Boilers In fire-tube boilers, tubes come into contact with water to maintain steady operation and effective heat transfer. They are now equipped with combustion controls embedded and the facility of portable electric steam boilers for simple installations. They are extensively used in commercial boiler systems, food processing, and textiles.
  • Specialized High-Pressure Boilers These are specifically designed Modern High Pressure Boilers to serve specific industrial requirements for High Pressure Steam or superheated steam use. Smart sensors, automatic feedwater, and energy recovery systems make them highly reliable for critical processes. They are designed specifically for specific applications like High-pressure steam locomotive systems and chemical process plants.

Features of our High Pressure Boilers

As one of the leading High Pressure Boiler manufacturers in India, our every model of High Pressure Boilers is driven by state-of-the-art technology solutions such as:

Feature Description Benefits
State-of-the-Art Automation & Control Systems Owing to intelligent control panel, our Industrial Steam Boilers facilitate remote monitoring, real-time analysis, and predictive maintenance for uninterrupted operations. These minimise manual intervention and enhance energy optimisation. Remote monitoring, real-time analysis, predictive maintenance, reduced manual intervention, enhanced energy optimisation
Improved Heat Transfer Efficiency Our Commercial High Pressure Boilers are equipped with multi-pass heat exchanger and High Precision-drilled High Pressure Boiler Tubes for effective combustion and zero loss of heat. This ensures highest fuel efficiency and reduced operating cost. Multi-pass heat exchanger, High Precision-drilled High Pressure Boiler Tubes, effective combustion, zero heat loss, high fuel efficiency, reduced operating cost
Eco-Friendly & Energy Efficient Design All Steam & Hot Water Boilers at Raj Boilers are made to adapt to global emission norms through the adoption of low NOx burners and clean combustion technology. The operations become sustainable as well as eco-friendly and maintain maximum efficiency. Low NOx burners, clean combustion technology, compliance with global emission norms, sustainable operations, eco-friendly, maximum efficiency
Compact & Modular Structure Our Electric Boilers and Hot Water Boilers are constructed on modular lines for easy installation and extension as per the plant requirement. This allows easy use of them in the situations of present industry with space constraints. Modular construction, easy installation, extension as per requirement, suitable for space-constrained environments

Technical Specifications

Parameter Specification / Description
Boiler Type Water Tube Boiler (High Pressure, Horizontal, Multi-Drum)
Operating Pressure Range 60 – 250 bar (8.7 – 36.3 MPa)
Steam Generation Capacity 30 – 500 Tons per Hour (TPH)
Steam Temperature 450°C – 600°C (Superheated Steam)
Feed Water Temperature 105°C – 220°C (depending on economizer efficiency)
Efficiency (Thermal) 85% – 92% (depending on fuel and design)
Fuel Type Pulverized Coal, Natural Gas, Heavy Oil, or Biomass
Construction Material Carbon Steel/Alloy Steel (ASME SA-210/SA-213, SA-335)
Safety Devices Safety Valves, Fusible Plug, Low-Water Cutoff, Pressure Gauge, Blowdown Valve

Advantages of our High Pressure Boiler

  • Increased Productivity and Steam Production These High Pressure Steam boilers provide steam at consistent levels, hence a consistent supply of energy to industrial equipment and turbines. Improved performance results in faster processes and higher productivity levels.
  • Longer Service Life and Reliability Our High Pressure Steam Boilers use the finest quality materials and the incorporation of corrosion-resistant parts that give them a longer lifespan. Overpressure is made possible through periodic inspection systems that guarantee reliability and also safety.
  • Cost-Reducing & Energy Saving Both waste heat recovery unit use and the most efficient combustion of the fuel make the operation cost as low as possible. The latest design has the maximum energy saving without compromising efficiency.
  • Minimum Requirement of Maintenance Due to the automatic blowdown and cleaning facilities offered, industrial steam boilers require a very small amount of manual maintenance. It avoids downtime and runs on a continuous mode even under heavy load.

Applications of High Pressure Boilers

Applications of High Pressure Boilers

Being India's top-ranked high-pressure boiler with external furnace exporters, our all types of high-pressure boilers are loaded with superior features and widely utilised in numerous applications including:

Industry Application Benefits
Power Generation Plants Application in power plants to drive turbines and produce electricity through the utilisation of High Pressure Steam, supplying continuous and effective power generation. Their heavy construction and large capacity render them essential to operate round-the-clock.
Chemical and Petrochemical Industries In refinery and chemical plants, High Pressure Boilers are used to provide heat energy for reforming, distillation, and process heating. The high-end-class automation of our boilers gives precise temperature control in delicate processes.
Food & Beverage Industry Our boilers provide High Pressure Steam to be utilised on food production lines for pasteurisation, drying, and sterilisation. Usage of Electric Boilers and Portable Electric Steam Boilers gives clean and contamination-free steam.
Textile and Paper Industry Our company’s Industrial Steam Boilers ensure even steam for dyeing, printing, and pulping treatment in order to obtain even quality production. Automatic control using sophisticated electronics can be regulated to synchronise temperature and pressure of steam as per process demands.
Pharmaceutical and Medical Centres High Pressure Boilers are used in drug processing and sterilisation in the medical field for generating pure steam. State-of-the-art filtering systems ensure purity and conformity to stringent industry standards.

Raj Boilers is a prominent high-pressure boiler manufacturers, dealers, suppliers, and traders of high-pressure boilers in India. Our innovation, reliability, and sustainability philosophy makes us the first preference of industries seeking high-quality high-pressure steam and industrial hot water boiler solutions. Be it a water-tube boiler, electric boiler, or commercial boiler – Raj Boilers sets new benchmarks when it comes to efficiency and performance in generating steam in this new age. Contact us today for more information!

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