Leaders in Boiler & Co-Generation Technology in Pune.

Turnkey Co-Gen Power Plant Manufacturers in India

Turnkey Co-Gen Power Plant Manufacturers in India

Raj Boilers is a trusted energy player and a leading Turnkey Co-Gen Power Plant manufacturers, dealers, suppliers, and traders in India. We are involved in turnkey end-to-end co-generation solutions based on power generation along with thermal energy recovery in sugar, oil and gas, chemicals, textile, to food processing industries. With the combination of innovative infrastructure and green processes, our co-generation power plants ensure maximum fuel efficiency, optimum utilisation, and reduced environmental impacts.

Turnkey Co-Gen Power Plant Suppliers, Dealers, & Traders in India

With over two decades of experience, Raj Boilers has successfully implemented different EPC Cogeneration Plants and Turnkey Execution of Coal Handling Systems and acquired start-to-end solutions ranging from concept design to commissioning. Our experiences range from Bagasse Cogeneration Plant, Biomass Cogeneration Power Plants, Gas-Based Power Plants, Combined Cycle Power Plants (CCPP), and Stainless Steel Turnkey Co-Generation Power Plants to fulfil different industrial power requirements. With our newest technology update, we guarantee that every steam power plant and gas power plant we provide is internationally efficient and emissions compliant.

Working Principle

Turnkey Co-Generation Power Plant is premised on the concurrent production of electricity and useful heat from a single source of fuel. The plant recycles and utilises the waste heat generated in power generation to generate steam or hot water for maximum overall plant efficiency. New-generation plants employ Combined Cycle Power Plants (CCPP) or Organic Rankine Cycle (ORC) technologies to attain maximum energy recovery optimisation, fuel consumption reduction, and provide a green industry solution that demands continuous power and steam output.

Types of our Turnkey Co-Gen Power Plant

Being one of the top Turnkey Co-Gen Power Plant manufacturers in India, we provide the best Turnkey Co-Gen Power Plant such as:

  • Gas Turbine Plants: These generate power from fast-moving turbines driven by natural gas. They also use exhaust heat to produce steam or hot water for industrial purposes, so these are appropriate for massive operations. Computer control systems also come with new gas turbine plants for real-time monitoring and efficiency improvements.
  • Reciprocating Engine Plants: They are based on internal combustion engines and are easily adaptable to small industry with flexible power output requirements. They are highly efficient and utilise the convenience of multiple fuel usage such as natural gas and diesel. Contemporary reciprocating engine plants that exist today possess remote monitoring systems that help in minimising downtime as well as maximising reliability.
  • Steam Turbine Plants: High-pressure steam from boilers generates electricity in steam turbines with a supplementary advantage of process heat supply for utilisation by industry. This type of plant exists in the case of chemical plants and sugar mill cogeneration plants. Integration with advanced emission control technologies guarantees compliance with environmental standards.
  • Combined Cycle Plants: Integrating the steam and gas turbines, these power plants achieve record efficiency with the help of waste heat from the gas turbine to drive a steam turbine. These are optimally suited for gas-fired power generation plants and commercial industrial applications that require cost-effective power. Integration with highly advanced ORC and Kalina cycles helps in efficiency and eco-friendliness.
  • Biomass Cogeneration Plants: They generate electricity and steam from organic waste materials such as bagasse, rice husk, and wood chips. They are pollution-free and promote the utilisation of clean energy, so these are best for agro-industrial complexes. High-tech biomass cogeneration power plants have computer-controlled ash handling and fuel feeding systems so that they can be operated efficiently.

Technical Specifications

Parameter Specification / Description
Plant Type Turnkey Co-Generation Power Plant (Steam + Electricity)
Capacity Typically 5 MW – 100 MW (customizable per site)
Fuel Type Biomass, Bagasse, Coal, Natural Gas, Industrial Waste Heat
Boiler Type High-pressure Water Tube Boiler, Sub-critical or Supercritical
Steam Conditions Pressure: 40–160 bar, Temperature: 450–540°C
Turbine Type Back-pressure or Condensing Steam Turbine, Single or Multi-stage
Electrical Efficiency 25% – 35% (overall efficiency 60%–80% when heat utilized)
Heat Recovery Steam extraction for process heat or district heating, CHP integration
Control System PLC/DCS-based automation with SCADA monitoring, remote diagnostics

Applications for our Turnkey Co-Gen Power Plant

Being the best Turnkey Co-Gen Power Plant exporters in India, our Turnkey Co-Gen Power Plants of all varieties are equipped with new features and are widely utilised in numerous applications such as:

Industry Benefits
Sugar Business Our cogeneration facilities based on sugarcane waste use sugarcane waste as fuel in the most efficient way. It reduces reliance on external power and maximises the utilisation of heat. Plant facilities are also designed to attain seasonal fluctuating energy requirements.
Oil & Gas Industry Power generation for oil and gas production offers round-the-clock energy supply in offshore and remote locations. Efficient co-generation reduces operation risk and fuel cost. Hi-technology automation enhances operating efficiency and safety.
Chemical Production Round-the-clock electricity and steam supply is critical for chemical processing. Our plants include new waste heat recovery and emission systems. Industries achieve efficiency and regulation compliance.
Textile Industry Cogeneration plant heat and electricity enable dyeing, weaving, and processing processes. Scalability with regard to production increases is achievable because of modular construction. Low operating costs on the basis of energy-efficient usage.
Food Processing Steady supply of steam and electricity supply is ensured to ensure consistent processing, packaging, and chilling. Waste heat recovery ensures optimal utilisation of energy. Plants are designed for reliability and sanitation.

Raj Boilers is a genuine Turnkey Co-Gen Power Plant manufacturers, suppliers, traders, and dealers in India. We utilise the finest gas-fired, steam, combined cycle, and biomass cogeneration technologies to deliver plants with the highest energy efficiency and minimal environmental impact. Fuelled by innovation, excellence, and customer satisfaction, we are India’s most sought-after Turnkey Co-Gen Power Plant manufacturers, suppliers, and exporters. This enables industries to achieve operational excellence and sustainability. Contact us today for more information!

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