Wet Scrubber Manufacturers in India
Raj Boilers is a genuine wet scrubber manufacturers, suppliers, dealers and traders in India. We introduce to you the latest wet scrubber industrial systems that will effectively deal with air pollution as well as waste gas treatment. Drawing on our years of experience in designing custom solutions to industrial effluents, we are experts in the sale of wet air scrubbers for gases, particulate, waste gas treatment wet scrubber systems, and wet scrubbers used in chemical factories. Our emphasis on quality, innovation, and sustainability makes us a partner of choice for industries seeking to meet environmental requirements while enhancing operating efficiency.
Working Principle of Wet Scrubber
Wet scrubbers operate on the straightforward but effective principle of transferring dirty gas streams into contact with a washing liquid, often water or a chemical solution, to try to remove contaminations. Gaseous contaminations, dust, and particles are removed or absorbed as gas passes through the liquid, rendering emissions cleaner. Modern technologies like high-efficiency FRP wet scrubbers and venturi scrubbers with atomization intensification result in increased removal efficiency with less maintenance cost.
Types of Wet Scrubbers
Being one of the top wet scrubber manufacturers in India, we have the finest quality wet scrubbers such as:
- Venturi Scrubbers:
Venturi scrubbers contain high-velocity gas streams and a close throat to achieve maximum particle collection. Advances in recent years include low-pressure drop designs and optimised liquid injection, guaranteeing further improvement in removal efficiency for fine particles. They find the widest application in wet scrubbers for air emission control and industrial wet scrubber systems.
- Packed-Bed Scrubbers:
They utilise a packed column with random or structured packing in a bid to achieve gas-liquid contact. The new designs feature corrosion-resistant items as well as liquid distribution systems that can be adjusted in a bid to increase the gas absorption. They find broad application within chemical plant wet scrubbers as well as wet scrubber systems utilised for waste gas treatment.
- Spray Tower Scrubbers:
Spray towers atomise a scrubbing liquid into an upward stream of gas, with the capability of removing dust and soluble gases. Nozzles and self-acting flow control are employed in high-efficiency spray towers for the purpose of delivering extensive gas treatment. Spray towers are applied in widespread use in boiler-usage wet scrubber and overall industrial wet scrubber systems.
- Cyclone Scrubbers:
Cyclone scrubbers capture particulates in gas streams by centrifugal action. More advanced-generation designs of scrubbers have advanced vortex geometries and simple-to-clean wear-resistant linings. They are shown to be highly effective for wet particulate dust scrubbers and air pollution scrubber operations.
- Tray Scrubbers:
Tray scrubbers consist of a series of perforated trays through which the gas passes while passing through liquid films, with increased contact time. Tray scrubbers utilise high-efficiency trays and intelligent liquid redistribution methods for efficient pollutant elimination. Tray scrubbers are applied predominantly in industrial configurations of wet scrubber systems for boiler and chemical emissions.
- Impingement Scrubbers:
Impingement scrubbers have the capacity to eliminate particles by impinging gas against a liquid surface. Ultra-fine droplet creation and better pressure recovery systems are also applied in impingement scrubbers nowadays. Impingement scrubbers are extremely efficient to be utilised in wet scrubbers for air pollution control and venturi scrubber use.
Technical Specifications
| Parameter |
Specification / Details |
| Type |
Venturi / Packed Bed / Spray Tower (depending on design) |
| Gas Flow Rate |
1,000 – 50,000 m³/hr (customizable per application) |
| Pressure Drop |
500 – 2,500 Pa (variable based on design) |
| Scrubbing Liquid |
Water, alkaline solution, or acidic solution (based on gas type) |
| Liquid-to-Gas Ratio |
1 – 10 L/m³ (adjustable) |
| Inlet Gas Temperature |
0 – 200 °C (depending on material limits) |
| Outlet Gas Temperature |
30 – 60 °C (after scrubbing) |
| Removal Efficiency |
85 – 99.9% for particulate and gaseous pollutants |
| Materials of Construction |
SS316, FRP, Carbon Steel with lining, PVC, PP |
Features of Wet Scrubber
- High Efficiency Particle Removal:
Our wet scrubbers are very efficient in the removal of coarse and fine particulates. Equipped with the latest designs for low-pressure drop and cutting-edge droplet capture technology, emission is very low. They are very reliable to use in wet particulate dust scrubbers and wet scrubber industrial systems.
- Multi-Gas Treatment:
The success of separation of acidic, alkaline, or neutral gases has equipped the latest wet scrubbers with chemical absorption ability. Automatic monitoring systems are recommended for their best function. They are necessary in air emission control by wet scrubbers used in boiler and chemical applications.
- Long-Term Life:
With materials like FRP, SS, or high-alloy material that are resistant, scrubbers can endure tough industrial conditions. Advanced coating technology improves long-term life and reduction in maintenance. Scrubbers are used extensively as chemical plant wet scrubbers and waste gas treatment wet scrubber systems.
- Energy-Saving Operations:
The designs save energy through improved gas flow and liquid flow with optimised designs. Variable frequency drives (VFDs) and smart control panels ensure efficient operation. The feature is particularly valuable in boiler wet scrubber and industrial wet scrubber system operations.
Advantages of Wet Scrubber
- Successful Air Pollution Control:
Wet scrubbers are highly effective for removing particulate matter and noxious gases. More recent developments in venturi scrubbers enhance overall control of total air emissions. They are an integral component of industrial factory floor and power plant wet scrubber systems.
- Environmental Rule Compliance:
The use of the newest wet scrubbers assists in achieving national and global emission standards. Compatibility with online monitoring systems allows predictive maintenance. They are strongly recommended for waste gas treatment wet scrubber plants and chemical plants wet scrubbers.
- General Industrial Application:
Wet scrubbers are employed to remove a general range of gases, vapours, and particulates. With advancements in technology, it is highly probable to convert wet scrubbers for boiler and venturi scrubber systems. Operation risk and environmental implications of the industries are minimised.
- Low Maintenance and Long Life:
FRP design, corrosion-resistant coating, and intelligent monitoring of wet scrubbers render them low-maintenance equipment. Better designs in recent droplet separators result in them always being unblocked and having improved performance. They are also widely used in wet particulate dust scrubbers and air pollution scrubber systems.
Applications of Wet Scrubber
Being the best Wet Scrubber Exporters in India, our whole portfolio of Wet Scrubber consists of new technology and is widely utilised in applications such as:
- Boiler Emission Control:
Wet scrubbers provide higher soot, ash, and acid gas removals from boiler flue gas. High-performance venturi scrubbers maximise gas-liquid contact to obtain higher removal efficiencies. Wet scrubber boiler operation in industry and power generation is a significant contributor.
- Chemical Industry:
FRP wet scrubbers in chemical plants remove hazardous gases and reduce particulate matter. FRP wet scrubbers with chemical paint make them durable. FRP wet scrubbers are very effective as wet scrubbers in chemical plants and wet scrubbers for air emissions control.
- Metal Processing Units:
Wet scrubbers remove metallic fumes and dust generated during metal cutting, welding, and casting. High-efficiency models of cyclone scrubbers are the most efficient to use in terms of particle efficiency. They are industrial solutions for air pollution control wet scrubber systems.
- Pharmaceutical Plants:
Scrubbers control air particulate releases and gaseous emissions in pharmaceutical manufacturing. Nozzle spray tower scrubbers are set for precision and control. They have to be utilised as wet particulate dust scrubbers in pharmaceutical plants.
- Food Processing Industry:
Wet scrubbers provide sanitation in terms of odour, dust, and gas emission removal. Engineered airflow packed-bed scrubbers add air sanitation to processing plants. They are used all over the industrial food industry wet scrubber systems.
Raj Boilers is a leading Wet Scrubber manufacturers, suppliers, traders, and dealers in India and offers state-of-the-art, reliable, long-lasting high-performance industrial wet scrubber plants. Our wet scrubber products for boilers, chemical facilities, and air pollution control are a mix of innovation, reliability, and acceptability to the environment. By utilising our solutions, companies are able to make their business processes sustainable, optimise emissions control, and save costs in the long term, thus becoming our business partner of choice for companies that are committed to being environmentally superior. Contact us today for more information!
