Waste Heat Recovery Boiler Manufacturers in India
Raj Boilers is one of the genuine Waste Heat Recovery Boiler manufacturers, suppliers, dealers, and traders in India. With enormous experience in industrial waste heat conversion and energy-saving equipment, we supply quality Waste Heat Recovery Steam Boilers (RWB Waste Heat Recovery Steam Boiler) for newer industry uses. Our commitment is towards the supply of state-of-the-art waste heat recovery equipment on process gases, exhaust gas boilers, and combined heat and power packages with the aim of realising maximum energy recovery and minimum carbon footprint.
Working Principle
A Waste Heat Recovery Boiler salvages energy from waste industrial gases and produces hot water or steam from them. This enhances thermal energy recovery by capturing otherwise lost energy in industrial waste heat. Innovative Waste Heat Recovery Steam Systems use intelligent sensors and automatic controls for maximum fuel savings for industrial boilers and carbon savings.
Types of our Waste Heat Recovery Boiler
One of the leading Waste Heat Recovery Boiler manufacturers in India, our types of Waste Heat Recovery Boiler product line includes the latest technologies such as:
- Fire-Tube Boilers:
These consist of hot gases in tubes and water on the outside, and are suitable for the production of medium-pressure steam. Improvements in heat transfer technologies have resulted in these optimising thermal energy recovery from flue gas in industry. Suitable for waste heat recovery applications in small and medium-scale industries.
- Water-Tube Boilers:
In water-tube boilers, water is inside the tubes and gases outside the tubes, which is more appropriate to produce high-pressure and high-temperature steam. The latest models incorporate energy recovery systems to recover fuel economically in industrial boiler plants. These are commonly used to produce steam from waste heat to be utilised by large-scale industries.
- Shell-and-Tube Boilers:
They find application in high-temperature applications and provide heavy-duty Waste Heat Recovery Steam Systems. The most recent materials and coatings enhance strength and efficiency in combined heat and power (CHP) configurations. They are most suitable in recovering heat from waste heat streams of industrial origin with high exhaust temperature.
Technical Specifications
| Parameter |
Specification |
| Type |
Horizontal / Vertical Fire Tube or Water Tube WHRB (depending on application) |
| Heat Source |
Exhaust gases from Gas Turbine, Diesel Engine, Furnace, or Process Stream |
| Steam Generation Capacity |
5 – 150 TPH (Tons per Hour), customizable |
| Steam Pressure Range |
10 – 100 barg (1 – 10 MPa) |
| Steam Temperature |
Up to 520°C (superheated) |
| Efficiency (Thermal Recovery) |
75% – 90%, depending on flue gas composition and flow |
| Heat Duty |
1 – 60 MWth (megawatts thermal) |
| Construction Material |
Carbon Steel / Alloy Steel (ASTM A516 Gr.70, SA 210, SA 213) |
| Control System |
PLC / DCS integrated with temperature, pressure, and flow monitoring |
Features of our Waste Heat Recovery Boiler
- High Efficiency Design:
Universal Heat Recovery Boilers are equipped with the newest tube designs and corrosion materials, thus achieving maximum energy recovery system efficiency and minimal maintenance needs.
- State-of-the-art Automation:
Universal Heat Recovery Steam Boiler systems with state-of-the-art systems are equipped with digital control and monitoring amenities to ensure precise steam generation from waste heat recovery systems.
- Environment-Friendly Operations:
These waste heat recovery process gas waste heat recovery systems minimise fuel usage and carbon emissions, which adhere to sustainable industrial practice.
Benefits of our Waste Heat recovery boiler
- Fuel Efficiency:
Our boilers are able to recover energy from waste gases, and this reduces fuel consumption and thermal energy recovery enormously. State-of-the-art insulation designs ensure utmost fuel savings in industrial boilers without reducing output.
- Low Carbon Emissions:
Tomorrow's Industrial Waste Heat Recovery Steam Boiler solutions allow industries to fulfil their sustainability targets with carbon emission reduction and minimal environmental footprints. Green manufacturing without plant stoppages is a reality.
- Reliability in Operation:
Our Industrial Waste Heat Recovery products are programmed to operate for an extended period of time with minimal maintenance. Smart monitoring technology provides optimal waste heat produced as steam with faultless operations.
Applications of our Waste Heat Recovery Boiler
- Power Generation:
Our flue gas waste heat recovery boilers produce steam and electricity through Combined Heat and Power (CHP) plants. It makes industrial waste heat recovery possible and reduces dependence on other fuel sources.
- Process Industries:
These boilers are appropriate for process gas waste heat recovery plants and supply level steam to food processing, textile, and chemical industries. Energy-saving energy recovery systems enhance plant efficiency.
- Exhaust Gas Utilization:
Our Exhaust Gas Boilers utilise the temperature of industrial high-temperature gases to generate steam employed in process manufacturing or heating operations. This aids industrial boiler fuel saving and further supports thermal energy recovery schemes.
Raj Boilers is a prominent name among oil-fired boiler manufacturers, suppliers, traders, and dealers in India. Because of our interest in industrial boiler fuel implementation efficiency, carbon emissions control, and energy recovery systems, we have become a trustworthy brand among Waste Heat Recovery Boiler suppliers, exporters, and manufacturers in India. With the merger of innovative features and manifold applications, we provide assistance to industries to obtain sustainability, efficiency, and operational reliability together. Contact us today for more information!
