Industrial Bag Filter Manufacturers in India
Raj Boilers is a prominent brand name among the industrial bag filter manufacturers, traders, dealers, and suppliers in India, offering industrial-grade, high-quality, high-performance filtration solutions. Being a sole manufacturer of industrial bag filters, baghouse dust collectors, bag filter systems, mesh filter bags, nylon filter cloths, and other similar products, we offer high performance and quality in all our products. With decades of experience in providing industrial filter bags, dust collector filter bags, process bag filters, stainless steel bag filters, fabric bag filters, and custom solutions, Raj Boilers is revolutionising the Indian industry towards efficient and technologically advanced filtration systems.
Working Principle of Industrial Bag Filter
Industrial bag filters operate on a basic yet effective principle of mechanical filtration. Dusty air or gas is cleaned utilising filter bags made of textile materials such as stainless steel, polyester, or nylon, where dust particles are filtered on the surface of the fabric. Dust-free air is sucked out of the system, and dust contained within is removed from time to time by reverse air, vibration, or pulse-jet systems. Present sack filter units also have automatic cleaning cycles of their own and advanced fabric treatment to enhance dust collection efficiency and airflow performance.
Types of Our Industrial Bag Filters
Being a well-known industrial bag filter manufacturer in India, we are providing top-notch industrial bag filters such as:
- Pulse Jet Bag Filters:
These employ high-pressure air pulses for dust cleaned in filter bags without interrupting production at any time. With sophisticated pulse control systems, premium pulse jet filters provide power-saving cleaning and enhanced filtration capacity. These are extensively employed in cement, steel, and power generation segments for the treatment of fine dust.
- Reverse Air Bag Filters:
In this setup, airflow is reversed to shake the dust off dust collector filter bags to ensure constant filtration efficiency. Even newer technologies are computer-controlled reverse airflow systems that minimise downtime and extend the life of industrial filter bags. These filters work best in heavy dust load industries like sugar, chemical, and fertiliser plants.
- Shaker Bag Filters:
The shaker filter mechanism is where dust is shaken off from the bag filter system by a mechanical vibration and thus suitable for medium dust accumulation requirements. Development of shaker technology has brought forth vibration-controlled models that eliminate fabric wear and double the cleaning cycle. They are widely employed in textile, pharmaceutical, and food processing applications.
- Cartridge Filters:
Cartridge filters employ pleated media to provide high dust-holding capacity, which is very common in the pleated dust collection bags system. Present-day cartridge filters employ high-quality nylon or polyester filter cloth to provide low pressure drop and high filtration efficiency. They are utilised in industries where fine particulate control and space constraint are a necessity.
Technical Specifications
| Parameter |
Specification / Description |
| Filter Type |
Industrial Bag Filter (Fabric / Cartridge) |
| Filtration Efficiency |
99.9% @ 1 micron particle size |
| Bag Material |
Polyester / PTFE / Nomex / Polypropylene |
| Number of Bags |
4 – 200 (modular design) |
| Air Flow Capacity |
500 – 50,000 m³/hr |
| Operating Temperature |
-20°C to 220°C (depends on material) |
| Differential Pressure |
0 – 3000 Pa (initial), max 5000 Pa |
| Cleaning Mechanism |
Pulse Jet / Reverse Air / Shaker |
| Bag Dimensions |
2 – 12 ft length, Ø 6 – 12 inches |
Features of Industrial Bag Filter
- High-Efficiency Filtration:
Our bag filter and fabric bag filter capture even the smallest dust particles, providing clean air output. The newest coating technologies eliminate dust cake formation and improve airflow. The feature improves operating efficiency and reduces maintenance needs.
- Long-Term Construction:
We provide stainless steel bag filters, white industrial bag filters, and industrial filter bags with long-term performance capabilities. The use of new-generation technology and welding provides additional high-temperature and corrosive working environment durability. Our filters are not weakened in any manner by heavy-duty industrial operations.
- Automated Cleaning Systems:
The bag filter has pulse-jet, reverse-air, or mechanical shaker cleaning to reduce hand cleaning. There are smart controllers now fitted in newer designs for reducing frequent cleaning needs. This ensures uninterrupted operation and optimal life of dust collector filter bags.
- Custom Solutions:
Our bag filters are custom-made to suit specific process requirements. Our advanced design includes solutions ideal for sole industrial dust collection application. Industrial industries are blessed with optimised airflow, reduced energy consumption, and precise filtration control.
Benefits of our Industrial Bag Filter
- Improved Air Quality:
Filter bags and filter bag units enable factory plants to generate cleaner exhaust air. Improved filtration media effectively remove fine particulate matter. This makes the plant eco-friendly and healthier working conditions.
- Energy Efficiency:
High-performance industrial air bag filters and stainless steel bag filters reduce pressure drop to an absolute minimum. New airflow designs reduce energy usage by low energy usage in blowers and fans. Industries have low operating expenses and environmentally friendly performance.
- Reduced Maintenance:
Automated bag filter cleaning of fabric filters and dust collector bag filters reduces the need for constant manual maintenance. Advanced monitoring systems notify operators when maintenance is needed. This allows for continuous production and offers extended filter life.
- Elastic Design:
With pleated dust collection bags and design-tuned bag filters, a company can select a proper filter for an application. Modern designs accommodate dynamic dust loads and temperatures. All production processes are easily furnished with the greatest filtration efficiency through such elasticity.
- Durability and High Reliability:
Industrial bag filters made of stainless steel, white industrial bag filters, and industrial filter bags are highly durable in extreme industrial environments. New materials are chemical attack and temperature resistant, as well as abrasion. Business firms have smooth operations and cost savings over the long term.
Applications of Industrial Bag Filter
| Industry |
Filtration Challenge |
Solution |
Benefits |
| Cement Industry |
Fine cement dust accumulation in filter bags and dust collector baghouses |
Pulse-jet bag filtration systems with new features |
Efficient operation, regulatory compliance, safer workplaces |
| Power Plants |
Particulate and fly ash emissions |
Industrial air bag filters and fabric bag filters with computerised cleaning |
Reduced downtime, consistent energy supply, cleaner air, less maintenance |
| Chemical Industry |
Corrosive and fine dust chemical filtration |
Process bag filters and stainless steel bag filters with improved filter media |
Clean exhaust, safe production areas, improved filtration efficiency |
| Pharmaceuticals |
Dust containment during delicate production |
Mesh filter bags, nylon filter fabric, pleated dust collection bags |
Product purity, regulatory compliance, superior filtration |
Raj Boilers is a genuine Industrial Bag Filter manufacturers, suppliers, traders, and dealers in India. Our stainless steel bag filters, custom bag filters, mesh filter bags, fabric bag filters, and industrial filter bags are made to enhance performance, energy, and life. With the introduction of the latest cleaning mechanism, latest material, and design optimisation, we provide an industry-standard bag filtration system with support from environmental protection and operation excellence. For such uses in the form of white industrial bag filters of the highest quality, pleated dust collection bags, and industrial air bag filters, Raj Boilers offers unmatched performance along with sound expertise. Contact us today for more information!
